KO4000 | Computer Aided Repair System

Computer Aided Repair System for Repairing All Makes Electronic Injectors

KO4000 CARS gives the ability to assemble the injector once and for all, eliminating the trial and error procedure on the way to repair.

Its precision measuring unit and special tools works together with a special software that instructs the user what to do at each step of the repair and assembly process including calculating the

exact adjustment shim thickness to be used.

KO4000 CARS is ready for repairing below injector groups:

Bosch CRI 1.0 – 2.0 – 2.1 – 2.2 – 3.18

Bosch CRI 1.0 – 2.0 – 3.0

Denso G2

Bosch Piezo Injectors

Continental VDO Injectors


No more Trial and Error
Everybody who has worked on electronic injectors knows that repair is just about trial and error. Some of the times the repair is not successful and the reason is unknown. Experience and knowledge is
a must but it is not always enough to complete a successful repair.
KO4000 CARS is the most advanced system to eliminate the trial and error in the electronic injector repair process. System is capable to calculate adjustment shim thickness at each step with micron
accuracy. The control software displays the calculated adjustment shim thicknesses together with assembly instructions at each step of the repair.
Anyone can Repair…
Repairing Electronic Injectors is not a specialist’s business anymore. KO4000 CARS eliminates the experience and expertise needed to repair Electronic Injectors.
Fast and Safe Repair
Repair procedure becomes safer with the accuracy and instructions provided by the KO4000 CARS control software.
Accuracy is Everything When Repairing Electronic Injectors…
All electronic injectors are assembled with micron level clearances by their designs. KO4000 CARS is developed to measure micron with accuracy and repeatability.