TK1035 Common Rail Pump Test Bench
  • TK1035 Common Rail Pump Test Bench

    Testing common rail pumps are becoming tough with each new generation of common rail systems. More precise pressure controls, precise metering along with very precise speed control is now required for testing new generation CR pumps

     

    TK1035 is designed to be able to test all types of CR Pumps, including:

    • Caterpillar C4- C6
    • Denso HP0
    • Bosch CP2
    • Bosch CP4
    • Cummins 

     

    TK1035's capabilities to control temperature and measure flow and industry's shortest testing time, makes it the only standalone testing equipment for Common Rail Pumps.   

     

    Advanced Manuel Testing mode, allow the operator to control all CR pump actuators and design a completly unique test plan. This new feature therefore permits the users to design custom test steps to investigate various problems that can not be detected with standard test steps.

     

    TK1035 is shipped with standard accessories for testing:

    • Bosch CP1-CP3 
    • Delphi (1st Generation)
    • Denso HP3

     

    Please check the accessory packages for testing all other Common Rail Pumps.

    Power Options
    • Technical Specifications

      High Pressure System

      HP Pump Motor 15 kW. Speed Control between 50-3500 rpm.
      Max Pressure 2200 bar
      Pressure Regulator Bosch

      Test Oil Supply System

      Tank 50 L
      LP Supply Pump 9 L/min, max 10 bar
      Heater 2kW
      Cooling System Air Cooled, 4 L/min ∆T= - 5 °C between 40- 50 °C
      Filter

      Lube Oil Supply System

      Tank  24 L
      Lube Oil Pump 9 L/min, max 10 bar
      Filter 100 µ mesh

      Instrumentation

      HP Sensor Bosch 2200 bar (on the rail) 1 bar Resolution, 1% Accuracy.
      Flow Sensor Gear Type; 0-4000 mm3/rev, 1 mm3/rev Resolution, 1% Accuracy.
      LP Supply Pressure 0-10 bar, 0.1 bar Resolution, 0,1% Accuracy
      LP Return Pressure 0-10 bar, 0.1 bar Resolution, 0,1% Accuracy
      Lube Oil Pressure 0-15 bar, analogue, 7% Accuracy
      Temperature 15-120 °C, 0.1°C Resolution, 1% Accuracy

      Computer

      Processor Dual Core 1.86 Ghz or X5 28350 1.44 Ghz
      RAM 2 GB
      HD SSD 64 GB
      Monitor 15" Touch Screen /Wide
      OS Windows 10

      Utilities

      Electricity 360-415 VAC 3 ph, 50 or 60 hz.
      Air Supply min 5 bar, min 10L/min, dry and oil free

       

    • Dimensions

      Machine Dimensions:

      Width: 1580 mm
      Depth: 840 mm
      Height: 1570 mm
      Weight: 670 kg

      Packing Dimensions:

      Width: 1880 mm
      Depth: 1000 mm
      Height: 1770 mm
      Weight: 800 kg

    Repairing the Future

    ©2019 by Maktest Diesel Injection Test and Repair Solutions.