Repairing the Future

©2019 by Maktest Diesel Injection Test and Repair Solutions.

0My Inquiry

Testing common rail pumps are becoming tough with each new generation of common rail systems. More precise pressure controls, precise metering along with very precise speed control is now required for testing new generation CR pumps

 

TK1035 is designed to be able to test all types of CR Pumps, including:

  • Caterpillar C4- C6
  • Denso HP0
  • Bosch CP2
  • Bosch CP4
  • Cummins 

 

TK1035's capabilities to control temperature and measure flow and industry's shortest testing time, makes it the only standalone testing equipment for Common Rail Pumps.   

 

Advanced Manuel Testing mode, allow the operator to control all CR pump actuators and design a completly unique test plan. This new feature therefore permits the users to design custom test steps to investigate various problems that can not be detected with standard test steps.

 

TK1035 is shipped with standard accessories for testing:

  • Bosch CP1-CP3 
  • Delphi (1st Generation)
  • Denso HP3

 

Please check the accessory packages for testing all other Common Rail Pumps.

TK1035 Common Rail Pump Test Bench

Power Options
  • High Pressure System

    HP Pump Motor 15 kW. Speed Control between 50-3500 rpm.
    Max Pressure 2200 bar
    Pressure Regulator Bosch

    Test Oil Supply System

    Tank 50 L
    LP Supply Pump 9 L/min, max 10 bar
    Heater 2kW
    Cooling System Air Cooled, 4 L/min ∆T= - 5 °C between 40- 50 °C
    Filter

    Lube Oil Supply System

    Tank  24 L
    Lube Oil Pump 9 L/min, max 10 bar
    Filter 100 µ mesh

    Instrumentation

    HP Sensor Bosch 2200 bar (on the rail) 1 bar Resolution, 1% Accuracy.
    Flow Sensor Gear Type; 0-4000 mm3/rev, 1 mm3/rev Resolution, 1% Accuracy.
    LP Supply Pressure 0-10 bar, 0.1 bar Resolution, 0,1% Accuracy
    LP Return Pressure 0-10 bar, 0.1 bar Resolution, 0,1% Accuracy
    Lube Oil Pressure 0-15 bar, analogue, 7% Accuracy
    Temperature 15-120 °C, 0.1°C Resolution, 1% Accuracy

    Computer

    Processor Dual Core 1.86 Ghz or X5 28350 1.44 Ghz
    RAM 2 GB
    HD SSD 64 GB
    Monitor 15" Touch Screen /Wide
    OS Windows 10

    Utilities

    Electricity 360-415 VAC 3 ph, 50 or 60 hz.
    Air Supply min 5 bar, min 10L/min, dry and oil free

     

  • Machine Dimensions:

    Width: 1580 mm
    Depth: 840 mm
    Height: 1570 mm
    Weight: 670 kg

    Packing Dimensions:

    Width: 1880 mm
    Depth: 1000 mm
    Height: 1770 mm
    Weight: 800 kg